The Food & Beverage Metal Can Market Is Fighting for Its Life Against Plastic Bottles - And Losing the Battle


Posted July 4, 2025 by gauri123

Metal Can Market for food & beverages faces value decline due to rising PET & HDPE use, with forecasts and regional insights from 2013 to 2020.
 
๐“๐ก๐ž ๐Œ๐ž๐ญ๐š๐ฅ ๐‚๐š๐ง ๐ˆ๐ง๐๐ฎ๐ฌ๐ญ๐ซ๐ฒ ๐ˆ๐ฌ ๐…๐ข๐ ๐ก๐ญ๐ข๐ง๐  ๐Ÿ๐จ๐ซ ๐ˆ๐ญ๐ฌ ๐‹๐ข๐Ÿ๐ž (๐€๐ง๐ ๐‹๐จ๐ฌ๐ข๐ง๐ )

Nobody talks about it, but there's a war happening in your grocery store. Walk down any aisle and you'll see the battlefieldโ€”metal cans squaring off against plastic bottles for shelf space. And honestly? The metal cans are getting their butts kicked.

I've been following this whole thing because, well, it affects what I buy every day. That energy drink I grab at 3 PM? Used to come in a can. Now it's in some fancy plastic bottle. Same with a lot of other stuff I used to buy in metal containers.

๐“๐ก๐ž ๐๐ซ๐จ๐›๐ฅ๐ž๐ฆ ๐„๐ฏ๐ž๐ซ๐ฒ๐จ๐ง๐ž ๐’๐š๐ฐ ๐‚๐จ๐ฆ๐ข๐ง๐ 

Here's the thingโ€”metal cans have been around forever. Like, since people first figured out how to package food without it going bad. They worked great for decades. Keep stuff fresh, protect it from getting banged up, and last forever on the shelf.

But then plastic bottles showed up. PET bottles, HDPE bottles, and all sorts of plastic containers that do basically the same job but cost way less to make. And when you're a company trying to make money, cheaper usually wins.

The cost difference is brutal. I looked into this, and metal cans cost significantly more to produce than plastic alternatives. When you're making millions of units, those extra pennies add up fast. Companies started switching to plastic because their profit margins demanded it.

๐„๐ฎ๐ซ๐จ๐ฉ๐ž ๐ˆ๐ฌ ๐๐š๐ข๐ฅ๐ข๐ง๐  ๐จ๐ง ๐Œ๐ž๐ญ๐š๐ฅ ๐‚๐š๐ง๐ฌ

What really surprised me was finding out that Europe is leading the charge away from metal cans. You'd think Europeans, being all environmentally conscious, would stick with metal since it recycles better. But nopeโ€”they're switching to plastic just like everyone else.

The numbers don't lie. Metal cans are losing market share in Europe faster than anywhere else. Companies there are moving to plastic bottles for everything from beer to soup. It's all about cost and convenience.

๐€๐ฌ๐ข๐š ๐ˆ๐ฌ ๐€๐ฅ๐ฅ ๐€๐›๐จ๐ฎ๐ญ ๐‚๐ก๐ž๐š๐ฉ ๐๐ฅ๐š๐ฌ๐ญ๐ข๐œ

The developing countries in Asia Pacific are where this gets really interesting. These markets are exploding with new consumers who want packaged food and drinks. But they're not choosing metal cansโ€”they're going straight to plastic.

Why? Because plastic is cheaper to buy and easier to handle. When you're a new consumer entering the market, you don't care about the history of metal cans. You care about getting the most bang for your buck.
Plus, there's this whole push for biodegradable plastic materials in these regions. Companies are marketing plastic as the "green" choice, even though that's debatable. But perception matters more than reality sometimes.

๐“๐ก๐ž ๐Œ๐š๐ซ๐ค๐ž๐ญ ๐๐ซ๐ž๐š๐ค๐๐จ๐ฐ๐ง

The metal can market gets divided up in all sorts of ways. You've got different applicationsโ€”food cans versus beverage cans. Different materialsโ€”aluminium versus steel. Different shapes and sizes for different products.
But here's what's happening across all these segments: plastic is gaining ground. It doesn't matter if we're talking about soup cans or soda cans; plastic alternatives are eating into metal's market share.

The beverage industry is probably where it's most obvious. Energy drinks, sports drinks, and even some sodas are moving to plastic. The only thing keeping metal cans alive in beverages is beer and traditional soda brands that are too established to change.

๐“๐ก๐ž ๐๐ข๐  ๐๐ฅ๐š๐ฒ๐ž๐ซ๐ฌ ๐€๐ซ๐ž ๐’๐ญ๐ซ๐ฎ๐ ๐ ๐ฅ๐ข๐ง๐ 

Companies like Crown Holdings Inc., Ball Corporation, and Silgan Holdings Inc. are doing everything they can to stay relevant. They're investing in new technologies, trying to make cans lighter and cheaper, and pushing the recycling angle hard.

But they're fighting an uphill battle. When your main selling point is "we recycle better" and your competition's main selling point is "we cost less," guess which one wins with most companies?

These manufacturers are getting creative, though. They're focusing on premium products, craft beverages, and speciality foodsโ€”markets where the higher cost of metal cans might be justified by the premium image.

๐–๐ก๐š๐ญ ๐“๐ก๐ข๐ฌ ๐Œ๐ž๐š๐ง๐ฌ ๐Ÿ๐จ๐ซ ๐‘๐ž๐ ๐ฎ๐ฅ๐š๐ซ ๐๐ž๐จ๐ฉ๐ฅ๐ž

For us consumers, this shift means more choices but also more confusion. Plastic bottles are convenient and cheap, but they're not great for the environment long-term. Metal cans are more sustainable but cost more.
I've noticed that premium products still come in metal cans. That fancy craft beer, the high-end energy drinks, and the gourmet canned foodsโ€”they stick with metal because it signals quality. But everyday products? They're moving to plastic.

๐“๐ก๐ž ๐‘๐ž๐š๐ฅ๐ข๐ญ๐ฒ ๐‚๐ก๐ž๐œ๐ค

The truth is, metal cans are becoming a niche product. They're not going away completely, but they're not the dominant force they used to be. The economics just don't work in their favour anymore.

Companies making packaging decisions care about cost first, consumer preferences second, and environmental impact third. Until that changes, plastic will keep winning.

Some manufacturers are trying to fight back by targeting specific niches. Craft breweries still prefer metal cans for their premium image. Energy drink companies stick with cans because consumers associate them with freshness and quality. Even some food manufacturers are doubling down on metal for products that need a long shelf life.

The metal can industry keeps talking about sustainability and recyclability, but consumers vote with their wallets. When plastic costs less and works just as well for most applications, it's hard to justify the extra expense of metal.

This whole situation shows how markets really work. The best solution doesn't always winโ€”the cheapest one that meets minimum requirements usually does. Metal cans might be better for the environment, but if they cost too much, they lose.

It's a perfect example of how business decisions affect what we see on store shelves. The next time you're shopping, notice how many products have switched from metal to plastic. It's happening everywhere, and most people don't even realise it.

๐ƒ๐จ๐ฐ๐ง๐ฅ๐จ๐š๐ ๐’๐š๐ฆ๐ฉ๐ฅ๐ž ๐‘๐ž๐ฉ๐จ๐ซ๐ญ ๐‡๐ž๐ซ๐žโ€”https://www.meticulousresearch.com/download-sample-report/cp_id=1134

๐‚๐จ๐ง๐ญ๐š๐œ๐ญ ๐”๐ฌ:
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Issued By gauri
Country India
Categories Food , Health , Publishing
Tags packaging , metal can , market
Last Updated July 4, 2025